Lbp-100 Plasma Flame Spraying System Main Control Cabinet

• Customization: Available
• Application Field: Aerospace, Automotive, Electronics, Marine, Medical Devices, Oil & Gas, Power Generation, Railways, Mechanical Equipment
• Coating Material: Metal
• Model NO.: LBP-100
• HS Code: 8424909000
• Production Capacity: 100 Sets/Year

Product Description

Plasma Spray Control Cabinet (LBP-100)

The LBP-100 control cabinet is a truly closed-loop control system where all process gases and powder carrier gases are digitally managed using advanced mass flow meters to ensure high accuracy and repeatability in the spraying process. This system uses PLC to control the operation of the system, the operator can easily input the relevant process parameters or call the previous spraying formula through the graphical man-machine interface, the system can record and monitor the whole process of spraying in real time.

The control cabinet mainly covers the following functions:
     Programmable control of thermal spraying process on 12-inch touch color display;
1)  The industrial PC loaded with MCGS professional system adopts high-speed and high-capacity memory card to       ensure real-time backup of data;
2)  A centralized management of Japan Mitsubishi PLC system;
3)  It can control up to four kinds of plasma spray guns, F4,9M,Sg100,2086A, and various supporting spray                     processes;
4)  Control 2 channels of powder feeding, can upgrade 4 channels, 8 channels of powder feeding mode;
5)  Flammable and explosive gas leak detector;
6)  Safety interlock of the entire thermal spraying process;
7)  5000 spray formulas can be stored;
8)  Data recording: It can continuously record all spraying parameters and tracking data, such as flow, pressure,             current, power, voltage, cooling water flow, conductivity, cooling water temperature, carrier gas flow, plasma               power, water pressure, etc.;
9)  The spray gun can be controlled to maintain a low power ignition state to avoid frequent ignition of the                       equipment;
10)  Antifreeze mode, in the northern cold areas, open the antifreeze mode in winter
11)  Spray gun accessories use the replacement cycle reminder function
12)  Information center: continuous display of system status and alarm information;
13)  Operator level password protection: In order to ensure safe operation, operation rights are allocated according         to operator level, and the system provides 3 operator levels;
14)  Report function (optional) : This function can export all processes and print reports.

Control cabinet touch screen operation interface introduction:
 

Functional interface of LBP-100 full closed loop control status and alarm information; 13) Operator level password protection: In order to ensure safe operation, operation rights are allocated according to operator level, and the system provides 3 operator levels; 14) Report function (optional) : This function can export all processes a
	The LBP-100 control cabinet is the hub for controlling all spraying processes. Built-in high-end PLC and various software, responsible for the complete control process. All important process parameters are closed loop controlled to ensure maximum process stability and repeatability. As a man-machine interface, the touch screen is used to input spraying process parameters and display spraying status. The operation of the system is monitored in real-time.
Functional interface of LBP-100 closed loop control
	The system also has a "manual page", which can be manually monitored for each valve, flow, pressure, and high-frequency ignition inside the equipment, so that maintenance personnel can quickly understand the operating status of the system. Once the equipment fails, this information helps maintenance personnel find the root cause of the equipment failure, so that the fault can be rectified in the shortest time and minimize downtime.
Process storage, call interface
	The system can store 8,000 spray formulas, which can be called directly to the control panel when in use. Through the main operating interface of the touch screen, users can easily store, call and modify the spray formula.
LBP-100 System operation permission page
	In order to ensure safe operation, the electric cabinet allocates different system operation rights according to the level of the operator, such as operators, quality engineers, process development engineers, maintenance personnel, etc. The system offers three different operator levels. Users can also set their own hierarchical management according to their actual needs.

LBP-100 system alarm function interface
	The LBP-100 control cabinet also has a self-diagnostic function to monitor equipment flow, pressure and sensor operating status. Once the alarm occurs, the system will automatically stop the gun, the touch screen interface will alarm, the operator can know the source of the alarm by viewing the alarm page, so as to know the cause of the failure. All alarms automatically keep a history of the trigger reason, time, date, etc., which helps the operator understand the condition of the equipment.
LBP-100 extended functional interface
	LBP-100S has maintenance reminder function, remind filter, mass flow controller, leakage, pipeline damage detection, circuit inspection and other items, and can set the reminder cycle, the equipment has anti-freezing function in the winter colder weather, you can open this function when you get off work, to protect the entire equipment will not freeze the equipment in the sub-zero temperature.

       The man-machine interface uses a 12-inch large-size touch screen, which displays the various components of the full set of equipment (such as gas control area, power supply and powder delivery control area, etc.) in pictures, so that the operator can see at a glance. The man-machine interface is used to input spraying parameters, store spraying parameters, display spraying status, etc. After the system has an error alarm, the relevant error information will also be displayed on the human-machine interface.
       On the touch screen, the user can set all the process parameters, and make all the spray parameters at a glance. For different types of guns, the system built-in PLC presets the ignition, parameter climb and power limit parameters, which can avoid the burning of gun parts due to the wrong setting of parameters.
       LBP-100 control cabinet can monitor all peripheral equipment, when the peripheral equipment, dust collector, chiller does not start, the system does not allow ignition, to ensure the safety of the spray gun and spray room, when the robot, dust collector, chiller failure, will immediately stop the spray gun.
       The LBP-100 system has a standby function, that is, if the spraying operation needs to be stopped for a short time for some reason during the spraying process, the equipment can be put into a standby state by pressing the "Run" key. In the standby state, the gun still remains fired, but all water and electricity are in the minimum consumption required to maintain the ignition. Once it is necessary to resume normal spraying work, press the "Run" button again to release the standby state of the system, and the process parameters will return to the set value and enter the normal spraying state. This function is to avoid the loss of gun components such as nozzles and gases caused by repeated shutdowns during spraying operations.