Remanufacturing to Restore Workpiece Size High Velocity Oxygen Fuel System Hvof Thermal Spray Equipment Tungsten Carbide Wc-Co Coating

• Customization: Available
• Type: Coating Production Line
• Coating: Powder Coating
• Model NO.: HV-80-JP
• Substrate: Steel
• Certification: CE, ISO
• Condition: New
• Control Type: PLC Control
• Input Power: 5000W
• .Kerosene Pressure/Flow: 1.2MPa 0~60L/H
• Oxygen Pressure/Flow: 1.6mpat0~40m/H
• Transport Package: Wood
• Specification: powder feeder, spray gun and control cabinet
• Trademark: Lijia
• Origin: Zhengzhou, China
• HS Code: 8424899990
• Production Capacity: 100/Year

Product Description

Component	Characteristic	Parameter
HV-80-JP Control cabinet	1 Firm design, modular layout and high performance imported PLC control  make operation safe and convenient as well as maintenance free.  ; 2 Adopting valve, flow switch, pressure switch and sensor entirely imported from Euroamerica with the same quality of those of Euroamerican equipment;   3 Processing parameters are displayed on panel, clear at a glance; 4 Combustion chamber pressure,  oxygen pressure, oil pressure and water temperature are monitored in real time;   5 Able to be operated by one touch, simple and rapid, with 7 prompts of security monitoring;   6 Core parts are all of imported brands to guarantee stable and accurate running of equipment.	1,Control type:PLC control 2,Input power: 5000W 3.Kerosene pressure/flow:1.2Mpa  0~60L/h 4.Oxygen pressure/flow:1.6Mpa 0~40m/h 5.Carrier gas pressure/flow:0.1~0.3Mpa  3~15L/min 9:Main parts origin: Germany, the United States, Japan, Italy

Component	Characteristic	Parameter
D-3000 Powder feeder	The powder feeder is a high precision powder feeding mechanism which outputs via metering panel, uses patented feeding valve, with powder evenly output, having higher precision compared with the conveying modes of scraper type, screw and vibration, etc.;    Adopting small-flow nitrogen or argon gas as feeding gas, which, together with powder that arrives at powder outlet with rotation of feeding panel on the bottom, enters the spray gun, to save more gas than traditional mesohigh powder feeder.    Compared with the traditional double barrel type powder feeder, the metering disc type powder feeder is more fine and the powder particle size range is wider.	Feeding mode:metering panel 2. Cleaning method: barrel body turnover 3. Powder drying function: built-in heater 4. Powder cylinder mode: single cylinder type 5, self-cleaning function: yes 6,Volume of powder storing barrel:3.5L 7,Feeding gas: Nitrogen,argon 8,Pressure of feeding gas: 0.15-0.3Mpa 9,The carrier gas flow rate:0~15L/min 10Feeding speed:0~220g/min 11Feeding precision:±1% 12,Powder size :5~150μm

 

Characteristics and advantages of HV-80-JP supersonic flame spraying system

1, Solid cabinet design, fuel flow control area, pressure display area, electronic control area are modular layout, panel clear and easy to operate.
2. All imported valves, pressure switches, flow switches and sensors from Europe and America are of the same quality as those from Europe and America
3, The use of Japanese mitsubishi high-performance PLC control, after ignition automatically maintain oxygen and fuel, carrier gas flow output.
4. All the internal fuel, oxygen, carrier gas and cooling water connected on the equipment have the detection function to ensure that all preparation processes can be fully tested before ignition.
5. Monitor the running status of the equipment in real time. Once any part is found to be operating beyond the safe range, the whole system will stop sharply, send an alarm and provide fault information.
6. The equipment starts and stops automatically under the control of PLC, which reduces the possibility of operator's misoperation.
7. Communication interface is set up inside the equipment to control the operation of peripheral devices.
8. Signal shielding measures are adopted to protect peripheral devices from electromagnetic interference during high frequency arc ignition.
 

 

Scientifically speaking, remanufacturing is an industry that implements high-tech repair and transformation of waste products. It is aimed at damaged or scrapped parts. Remanufacturing engineering is carried out on the basis of performance failure analysis and life evaluation. Design and adopt a series of related advanced manufacturing technologies to make the quality of remanufactured products meet or exceed new products.
Remanufacturing engineering is a systematic project that takes into account the full life cycle management of product parts. It uses original parts and adopts remanufacturing molding technology (including high-tech surface engineering technology and other processing technologies) to restore the size, shape and shape of parts. Performance to form a remanufactured product. It mainly includes the reuse of remanufactured old parts in new products, and the restoration and improvement of the performance, reliability and life of the parts during the long-term use of the product, so that the product or equipment is polluting the environment. The smallest, the highest resource utilization, and the best performance requirements can be reached again with the smallest investment cost. Remanufacturing engineering is considered to be the supplement and development of advanced manufacturing technology, and it is a new type of industry with great potential in the 21st century.
Remanufacturing is the use of advanced technology to remanufacture the entire product to form a new product after it is scrapped. The remanufacturing process can not only increase the service life of the product, but also affect the design of the product, and ultimately achieve the minimum life cycle cost of the product and ensure that the product creates the greatest benefit. In addition, although remanufacturing has similar environmental goals as traditional recycling, recycling (such as melting steel and dissolving paper) is mainly the reuse of materials, and remanufacturing technology is a technology to restore the functionality of parts and components. Obtain the highest value of parts and components from discarded products, and even obtain higher-performance remanufactured products. It can be seen that remanufacturing is the second investment in products, and it is also an important measure to increase the value of products.
Through thermal spraying technology, the existing old workpiece can be remanufactured by additive to restore the size. If the size is restored with an excellent coating, the service life of the repaired workpiece will be more durable than the original new one.