Thermal Spray Equipment

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: HV-8000
• Type: Coating Production Line
• Coating: Powder Coating
• Substrate: Steel
• Certification: CE, ISO
• Condition: New
• Control Type: Full Closed-Loop PLC Control
• Input Power: 5000W
• Kerosene Pressure/Flow: 1.2MPa
• Oxygen Pressure/Flow: 1.6MPa
• Transport Package: Wood
• Specification: powder feeder, spray gun and control cabinet
• Trademark: Lijia
• Origin: Zhengzhou, China
• HS Code: 8424899990
• Production Capacity: 100/Year

Product Description

Component	Characteristic	Parameter
HV-8000 Control cabinet	1,Imported core accessories and mass flow-meter, full closed loop system, high-performance PLC control 2,Rugged design, Europe and the United States imported valves, pressure switches, flow switches, sensors,the quality is like Europe and the United States equipment. 3,Touch screen operation, intelligent automatic operation; 4,Process parameters on the touch screen panel at a glance; 5,One key operation, can realize the spraying process automation and real-time detection, 7 alarm prompt, can respond to the system fault immediately.	1,Program control: full closed-loop PLC control 2.Interface control: 12-inch touch screen 3.Flow control: mass flow controller 4. Input power: 5000W 5. Kerosene pressure: 1.2Mpa 6. Kerosene flow: 0~60L/h 7. Oxygen pressure: 1.6mpa 8. Oxygen flow: 0~60m3/h 9. Carrier gas pressure: 0.1~0.3Mpa 10. Carrier gas flow: 3~30L/min 11. Main parts origin: Germany, America, Japan, Italy

Component	Characteristic	Parameter
D-3000 Powder feeder	The powder feeder is a high precision powder feeding mechanism which outputs via metering panel, uses patented feeding valve, with powder evenly output, having higher precision compared with the conveying modes of scraper type, screw and vibration, etc.;    Adopting small-flow nitrogen or argon gas as feeding gas, which, together with powder that arrives at powder outlet with rotation of feeding panel on the bottom, enters the spray gun, to save more gas than traditional mesohigh powder feeder.    Compared with the traditional double barrel type powder feeder, the metering disc type powder feeder is more fine and the powder particle size range is wider.	Feeding mode:metering panel 2. Cleaning method: barrel body turnover 3. Powder drying function: built-in heater 4. Powder cylinder mode: single cylinder type 5, self-cleaning function: yes 6,Volume of powder storing barrel:3.5L 7,Feeding gas: Nitrogen,argon 8,Pressure of feeding gas: 0.15-0.3Mpa 9,The carrier gas flow rate:0~15L/min 10Feeding speed:0~220g/min 11Feeding precision:±1% 12,Powder size :5~150μm

 

Characteristics and advantages of HV-80-JP supersonic flame spraying system

1, Solid cabinet design, fuel flow control area, pressure display area, electronic control area are modular layout, panel clear and easy to operate.
2. All imported valves, pressure switches, flow switches and sensors from Europe and America are of the same quality as those from Europe and America
3, The use of Japanese mitsubishi high-performance PLC control, after ignition automatically maintain oxygen and fuel, carrier gas flow output.
4. All the internal fuel, oxygen, carrier gas and cooling water connected on the equipment have the detection function to ensure that all preparation processes can be fully tested before ignition.
5. Monitor the running status of the equipment in real time. Once any part is found to be operating beyond the safe range, the whole system will stop sharply, send an alarm and provide fault information.
6. The equipment starts and stops automatically under the control of PLC, which reduces the possibility of operator's misoperation.
7. Communication interface is set up inside the equipment to control the operation of peripheral devices.
8. Signal shielding measures are adopted to protect peripheral devices from electromagnetic interference during high frequency arc ignition.
 

Our company has accumulated perfect solutions for anode materials and battery production equipment, such as iron ion isolation, wear-resisting and impurity reduction, and has greatly improved its self-discharge performance after processing cathode materials into finished batteries.

Battery material production process, there shall be no contact with the iron component, a lot of conical cylinder and conical spiral mixer, two of the mixing screw is made of stainless steel body, but the powder in the process of mixing with batteries, constantly friction cylinder, working long hours, barrel and screw blade will appear a lot of wear and wear down the stainless steel impurities mixed in battery powder, The iron content of stainless steel is up to 70%, which causes serious pollution to battery powder. In the past, coating is generally used in equipment, which has short life and poor high temperature resistance and needs regular maintenance. However, our company uses wear-resistant tungsten carbide coating to solve such problems.

Our company adopts integral tungsten carbide spraying treatment for high speed mixer, whole machine, accessories (pulp leaf, tank body, outlet) and material contact part in positive material production equipment.
In order to solve the problem of sodium borosilicate and other elemental impurities in the cathode material introduced by FRP coating in the past, the whole spraying treatment is carried out for the double cone spiral mixer (spiral, tank).
After treatment with stirring paddle, the impurities introduced by stainless steel wear agent are reduced, and the battery self-discharge ratio is greatly reduced.